Sintering Furnace For Gaskets
SuKo sintering furnace are used to sinter molded parts, thermally enhance products qualities, and almost all heated processes in the Fluor polymer family supply chain. Manufacturers come to SuKo because we carefully review and adjust heat and air flow needs of each SuKo Oven for compatibility with the products processed.
How May I Customize This Furnace?
SuKo Builds Complete, packaged and modularly built ovens for heating, drying, baking, or curing in your laboratory or industrial applications based upon standard design features and modular design options below. Each oven is engineered and constructed for years of dependable service and for easy low cost maintenance. With our modular oven design integration capability, your capital outlay is reduced by purchasing only those features that your product or process require. Safety, serviceability, and efficiency by design assures long term savings in use.
1. Product name,: Customized
2. Chamber size: Depend on customer choice.
3. Thermostat section
3.1. Working temperature: room temperature--400℃ Temperature stability : ≤±1degree (temperature meter) Temperature uniformity ≤±3 degree
3.2. The ambient temperature raises to 400 ℃ in 50 minutes (full load)
4. Control section (Separate, Independent, stand mounted control cabinet)
4.1. controller model: XMTA
4.2. controller brand: China Brand Norwich sea
4.3. temperature controller function: PID control, automatic temperature control thermostat program
4.4. heating portion
1) Heating method: stainless steel heater uniformly arranged around the heating portion
2) The heating element: stainless steel heat pipe, (304 stainless steel heating pipe, heating pipe , 220V / 2.5KW, U connection.)
3) Heating power: 54kw
4) The heating control, heating control two groups/sides.
5) The ventilation system: made of stainless steel produced by 2.0, about duct hot air circulation. Each heating zone and wind zone relatively independent ventilation system (four air guide) to ensure that the furnace temperature uniformity.
6) Speed of turntable: 8 round/min
Technical date sheet
1 |
Model |
HJ-101010 |
|
2 |
Chamber Size |
Depend on customer choice |
|
3 |
shelf |
50-100 mm distance (No of shelf can be change) |
|
4 |
Temperature range |
Chamber temperature +15℃-400℃, |
|
5 |
Heating time |
Chamber temperature raise up to 400℃ in 50 minutes |
|
6 |
Temperature fluctuation |
±1℃ |
|
7 |
Temperature uniformity |
±5℃ Test should be heated 60 minutes after the test |
Air furnace status |
8 |
power supply |
AC380V 50HZ |
|
9 |
Liner material |
2.0mm Stainless steel |
|
10 |
door |
Through type, door, double door |
Leveraged |
11 |
Air supply |
The level of circulating air (wind) |
|
12 |
Temperature control instrumentation |
XMTA |
Nuohai |
13 |
Temperature control |
PID+Solid state relays control |
Ouya |
14 |
Temperature Sensor |
K Thermal couple |
Shanghai Feeling |
15 |
Heating equipment |
Stainless steel electric heating tube |
China Brand |
16 |
Furnace insulation materials |
High temperature silica glass fiber cotton |
China Brand |
17 |
Sealing material |
High temperature resistant |
China Brand |
18 |
Motor protection |
Overheating of the motor over-current protection with thermal cycling |
China Brand Meibang |
19 |
Time Control |
with work piece time timer |
Shanghai |
20 |
Alarm system |
To time with sound and light alarm |
Shanghai |
21 |
Phase protection device |
With motor phase protection |
Delix |
22 |
Current display |
With three-phase ammeter display |
Yichuan |
23 |
Voltage display |
450V voltmeter with display |
Yichuan |
24 |
Main MCCB |
200A The main control circuit breaker |
Renming |
25 |
Fans AC contact |
1210 type |
Renming |
26 |
Heating contact |
6310 type |
Renming |
27 |
Trolley motor contact |
1810 type |
Renming |
28 |
Electric work instructions |
*22 |
Renming |
5. Material:
5.1. The outer shell is made of 1.5mm cold plate manufacturing high temperature spray paint, color matt light blue color.
5.2. The liner is made of 2.0mm stainless steel plate
5.3. The Case for the vertical routinely
5.4. Locking means for the oven: door locks and hinges alloy steel alloy steel.
6. Insulation and heat preservation
6.1. Case insulating material: high temperature aluminum silicate fiber cotton filling.
6.2. The cabinet insulation layer: thickness of 150mm (body surface temperature of the ambient temperature plus 35 degrees)
6.3. The sealing material 20 * 20mm high-temperature glass fiber strip seal
7. Oven Cabinet making
Inside the oven using models and stainless steel plate welded together. Wall panels with 1.5mm cold plate, set reinforcing internal ribs. Liner made of 2.0mm stainless steel production base and frame with a 10 channel welded
Long-life heating element made of stainless steel heating tube evenly distributed over both sides of the furnace duct using Choucha installation, wiring head out of the top heating plate outer shell, using nut, rigid fixation, will not fall, set top heating wiring shield. Heating element from front to back is divided into three temperature zones wiring.
Hot air circulation fan installed in the box about four Typhoon aircraft along the longitudinal direction of the furnace are arranged into two, each column 2, the use of ovens with cooling fins with the long axis of the motor, the fan with the overall installation, this type of fan has good stability , low noise, easy installation and maintenance and so on. Fans around the wind guide layer in an oven in the use of wind wheel wind, hot air circulation in the furnace to form a vortex, cabinets ensure temperature uniformity.
Temperature control of the electronic control system is divided into the front to the rear three-zone temperature control, Fuji intelligent digital temperature control instrumentation program accepts thermocouple temperature sensing element signal, PID control power controller controls power adjustment cycle, cycle controller controls the non-contact the opening of the power components solid state relays, solid state relays on and off, to control the heating element that is powered on or off, so as to achieve the purpose of controlling the temperature. Heating circuit configured with AC contact and fuses do secondary protection against solid short-circuit power element damage the equipment. Hot air circulation fan control configuration circuit breakers, AC contactors, thermal relays, start and stop button, with
short circuit, overcurrent, overheating protection, heating control and fan operation interlock to prevent burning heating element. Control system with current, voltage indication, the working status indication.